Aluminum Precision Die Casting ADC12 Material OEM Aluminum Casting Supplier

Die casting is a cost-efficient method to form cast products of for example aluminium, zinc, magnesium and copper-based alloys [1-3]. The casting process allows high rate manufacturing of a wide range of thin-walled and complex shaped products, typically 100 castings per hour. During a die casting cycle, molten metal is forced into an internally cooled mould. The peak metal pressure during the injection can exceed 70 MPa. The liquid metal flows with high velocity during injection and provides rapid filling of the die cavity, typically within milliseconds. When the casting has solidified, the die opens and the casting is ejected. Subsequently, the die may be externally cooled and lubricated by spraying. When casting brass, the die is normally preheated to a temperature within the range of 300-350°C, and the entrance velocity of the melt is typically within the range of 1-10 m/s. Hot work tool steels, such as AISI H13, H20, H21, or H22, are frequently used as die materials. 

Thermal fatigue cracking (or heat checking) is an important tool life-limiting failure mode in die casting moulds especially when casting copper-based alloys, since the temperature of the melt is high, about 970°C [1-3]. The cracking is caused by the cycling of stress, strain and temperature in the surface of the die through the thermal cyclic nature of the casting process. This damage is often observed as a network of fine cracks on the tool surface. The crack network degrades the surface quality of the tool and, consequently, the surface finish of the cast products, and may eventually cause rejection of the casting. In addition to thermal fatigue cracking, gross fracture, erosion, corrosion and local adherence of the casting alloy to the tool (soldering) are other important failure modes, which limit the life and performance of die casting dies. 

CNC 4 axis machining wind power equipment aluminium parts

Welcome to order custom  wind power equipment aluminium parts at PRIME or send your inquiry to our email. A wide range of medical parts come in varying colors and surface finishing are available. PRIME is a CNC machining manufacturer engaged in the design and production of various non-standard precision components for medical, electronics, machine tools, aerospace, agriculture, automotive, military, marine, food processing, and more industries, we invested advanced machining equipment and facilities at our factory, seasoned R&D team and trained technicians will offer you professional assistance and products based on the requirements. If your parts need to be machined with tight tolerance, please tell us the details. Precise dimensions and smooth surface can be achieved. Aluminum 6061-t6 and more aluminum alloy products can be processed with our CNC turning services, milling services, and drilling services, as well as threading, grinding, knurling, or other techniques. We can also provide one-stop shopping OEM. EXPRESS, BY SEA OR BY AIR on your request, well packed and fast delivery to ensure you get the complete product as soon as possible.

CNC Machining Aluminium Parts Advantages:
Economical process
Volume goes up the price goes down
Accuracy of CNC Machining can be controlled
Moderate level of intricacy
Nominal to high tolerances
Wide range of sizes can be machined

Process control

Quality Assurance & Customer Satisfaction

Located in Xiamen, Fujian, China (Mainland), PRIME manufactures custom parts for clients ranging from government agencies and Fortune 100 companies to inventors, engineers, hobbyists, and students.

To consistently exceed customer expectations, quality control and assurance is achieved through

Detailed records of incoming raw materials

Detailed computer generated traveler tickets

Analysis of root cause of non-conformances

Fully equipped inspection department

Multi-level incoming order review

Fully equipped inspection department

Periodic calibration and labeling of inspection tools

Comprehensive written procedures and policies

Designated areas for nonconforming parts

Corrective actions to prevent recurrence of non-conformances

Daily backup of electronic records stored in multiple locations

Extensive electronic records of orders, customer communications, and inspection results

Comprehensive software expert system advising customers of manufacturability issues

Staff members being strongly encouraged to suggest improvements in methods, materials, and suppliers

F A Q

1. How soon can I get the quotation?

A. We will provide ASAP, within 24 hours after receiving your detailed drawing.

2. What is the MOQ?

A. Usually, we don’t set MOQ, but the more, the cheaper. Besides, we are happy to make prototype or sample for clients to ensure quality standard.

3. DO you provide samples? Is it free or extra?

A. It is an honor to provide a sample. Usually, sample fee is two times of batch unit price and it will be returned to mass production.

4. How long is the Delivery for Your Industrial Part?

A. Honestly, it depends on the order quantity. Normally, 7 days to 20 days after your deposit. We will try our best to shorten our lead time according to customer’s demands.

5. How can you guarantee the quality?

A. Quality is our culture. Quality control department set up control plan before starting the project, and all PPAP report will be provided to the whole process.